CV-5502 | Keyence Digital Image Sensor/Controller

The CV-5502 is a high-performance digital image sensor/controller designed for use in industrial environments that require precise image capture, processing, and control capabilities. Categorized under the Camera & Vision segment, the CV-5502 serves as a controller for camera systems, providing the necessary interface and control functions to facilitate accurate image-based inspection and analysis in automated processes.

The CV-5502 is equipped with 18 input channels, enabling the unit to receive signals from a variety of sensors and devices that are essential for coordinating with the camera system and other components in a production line. These inputs allow for flexible integration with existing control systems, enabling the CV-5502 to work seamlessly within complex automation networks. The input channels are designed to handle high-speed signal processing, ensuring that the controller can respond promptly to changes in the production environment and adjust the imaging parameters accordingly.

In terms of output, the CV-5502 provides 27 output channels, which are NPN open collector type. The open collector outputs are designed to drive a variety of external devices, such as actuators, alarms, or indicators, making it an integral part of an industrial control system. The high number of outputs offers flexibility in configuring the system to manage multiple tasks simultaneously, enabling complex automation sequences based on image-based inspections. The NPN open collector design ensures that the controller can effectively control various components with minimal interference or electrical noise, ensuring reliable operation.

The unit operates with a 26.4 V input voltage, which is standard for industrial automation systems, making it compatible with typical power supply setups in manufacturing environments. This input voltage ensures stable and consistent performance, even in demanding operational conditions, where variations in power supply might affect the performance of other devices. The CV-5502’s robust power handling capability makes it suitable for use in environments where power fluctuations may occur, providing reliable operation without risk of malfunction.

The CV-5502 also features an error LED display, which provides real-time feedback on system performance and alerts operators to any errors or issues that may arise during operation. This visual indicator improves the efficiency of system monitoring by allowing operators to quickly assess the status of the controller and take corrective actions if necessary. The error LED display is an essential feature for maintaining the uptime of production lines and minimizing downtime caused by system errors or malfunctions.

In terms of visual performance, the CV-5502 supports a resolution of 800x600 SVGA, ensuring that the image data captured by the camera system is displayed with clarity and precision. The 800x600 resolution is suitable for most industrial vision applications, providing sufficient detail for tasks such as quality inspection, measurement, and object recognition. This level of resolution ensures that operators can view critical image data with the necessary clarity to make informed decisions during the production process.

The color depth of the CV-5502 is 24-bit, allowing for the accurate representation of colors in the images captured by the camera system. This high level of color depth is critical for applications that require detailed color differentiation, such as product sorting, defect detection, or surface inspection. The 24-bit color depth ensures that subtle color variations are captured and processed accurately, improving the reliability of color-based inspection tasks.

The CV-5502 also operates with a refresh rate of 60 Hz, providing smooth and continuous display of image data. The 60 Hz refresh rate ensures that the controller can process and display images in real-time, allowing for immediate feedback and decision-making in high-speed production environments. The fast refresh rate is essential for applications where timing is critical, such as high-speed assembly lines or automated inspection systems that require real-time processing of image data.

The CV-5502’s combination of input/output flexibility, high-resolution display, robust power management, and real-time performance makes it an ideal choice for industrial applications that require reliable and precise image-based control. Its ability to interface with multiple sensors and devices, combined with its high-speed image processing capabilities, ensures that the CV-5502 can be deployed in a wide range of industrial automation scenarios.

Additionally, the CV-5502’s open collector output design allows it to drive various external components, providing comprehensive control over the production line based on image data. Whether used for quality inspection, measurement, or process control, the CV-5502 delivers the accuracy and reliability required for efficient automation.

The unit’s rugged design and reliable performance make it suitable for a variety of industries, including manufacturing, electronics, automotive, and packaging. Its ability to deliver precise image data and control multiple external devices ensures that it can handle complex automation tasks with ease. Whether integrated into new systems or used to upgrade existing setups, the CV-5502 provides the high level of performance and flexibility needed to meet the demands of modern industrial environments.

In summary, the CV-5502 is a versatile and high-performance digital image sensor/controller designed for industrial applications requiring precise image capture, processing, and control. Its 18 inputs, 27 NPN open collector outputs, 800x600 SVGA resolution, 24-bit color depth, and 60 Hz refresh rate make it a reliable solution for integrating camera systems into automated production lines. The error LED display, robust power handling, and flexible integration capabilities further enhance its suitability for demanding industrial environments.