EL2521-0124 | BECKHOFF EtherCAT Terminal, 1-channel pulse train output, incr. enc. simulation

The EL2521-0124 is a specialized EtherCAT Terminal designed for precision control applications within industrial automation systems. Categorized under PLCs/Machine Control and specifically classified as a PLC Programming Terminal, this component is integral to the accurate and efficient operation of complex machinery and processes. With its advanced features and robust design, the EL2521-0124 serves as a critical interface between control systems and the physical world, enabling precise signal processing and reliable system performance.

Weighing approximately 50 grams (16.54 lbs in its packaged form), the EL2521-0124 is compact yet powerful. It utilizes pulse train (frequency output) connection technology, which is essential for generating precise pulse signals required in various automation tasks. The terminal is equipped with one output channel, featuring two differential outputs labeled A and B. These outputs operate under the RS422 differential specification, allowing for high-speed data transmission with a maximum output current of 50 mA. This setup is ideal for applications requiring stable and noise-resistant signal outputs, such as those found in high-performance servo drives or motor controllers.

In addition to its output capabilities, the EL2521-0124 includes two inputs, labeled +T and +Z. These inputs are designed to handle 24 V DC signals, making them suitable for interfacing with standard industrial sensors or switches. The terminal's input specification ensures compatibility with a wide range of devices, facilitating its integration into existing automation systems. Furthermore, the terminal supports load types with a minimum resistance of 120 Ω, ensuring reliable operation even under varying electrical conditions.

The EL2521-0124 is engineered with distributed clocks functionality, a feature that enhances synchronization across the EtherCAT network. This capability is particularly valuable in applications where precise timing and coordination are critical, such as in multi-axis motion control or high-speed packaging systems. The terminal's base frequency ranges from 0 to 500 kHz, with a default setting of 50 kHz, providing flexibility in configuring the system to meet specific operational requirements. The resolution of the terminal is specified at a maximum of 15 bits, allowing for fine-grained control over the pulse output, while the step size is set at 10 mHz, ensuring high precision in frequency adjustments.

Electrical isolation is a key feature of the EL2521-0124, with a rated isolation of 500 V between the E-bus and field potential. This isolation protects the control system from potential electrical faults in the field, enhancing the overall safety and reliability of the system. The terminal's current consumption on the E-bus is typically 280 mA, though this can vary depending on the load. Notably, the terminal does not draw current from the power contacts, further reducing its impact on the overall power budget of the system.

The EL2521-0124's bit width in the process image is configured with 14 bytes allocated for output and 8 bytes for input. This allocation allows for efficient data handling within the EtherCAT network, enabling fast and reliable communication between the terminal and the central controller. Configuration of the terminal is achieved via the controller, offering flexibility in setting up the device to meet specific application needs.

One of the standout features of the EL2521-0124 is its ability to operate in different modes, including ramp function and travel distance control. These features are crucial for applications that require smooth and controlled motion, such as in robotics or CNC machinery. The ramp function allows for gradual acceleration and deceleration, reducing mechanical stress and enhancing the longevity of the equipment. The travel distance control feature provides precise movement control, ensuring that operations are carried out with high accuracy.

The terminal is designed to withstand the harsh conditions typically found in industrial environments. It operates reliably within a temperature range of 0 to +55°C and can be stored at temperatures between -25 and +85°C. The EL2521-0124 is built to handle relative humidity levels up to 95% without condensation, ensuring consistent performance in humid conditions. Its vibration and shock resistance conform to EN 60068-2-6 and EN 60068-2-27 standards, respectively, making it suitable for use in environments subject to mechanical stress.

In terms of electromagnetic compatibility, the EL2521-0124 meets the requirements of EN 61000-6-2 for EMC immunity and EN 61000-6-4 for EMC emission. These certifications ensure that the terminal does not interfere with other electronic equipment and is resistant to external electromagnetic disturbances. The protection rating of the terminal is IP20, and it can be installed in various positions, offering flexibility in how it is incorporated into different systems.

Overall, the EL2521-0124 EtherCAT Terminal is a versatile and reliable component designed for precision control in demanding industrial applications. Its combination of advanced features, robust construction, and compliance with industry standards makes it an ideal choice for engineers looking to enhance the performance and reliability of their automation systems.