ISM1100-01 | Cognex Smart Vision System

Description 

The ISM1100-01 is a Cognex Smart Vision System designed for industrial automation applications. It provides advanced image processing capabilities for tasks such as inspection, measurement, and object recognition. This system integrates seamlessly into automation setups, offering reliable and accurate visual data for process control and quality assurance.

Technical Specifications 

Information About ISM1100-01

The ISM1100-01 is a high-performance vision system from the Cognex In-Sight Micro Vision System series, designed to provide advanced imaging and processing capabilities for a wide range of industrial automation applications. This vision system is classified under the Camera & Vision category, specifically as a Vision System Assembly, and is engineered to meet the stringent requirements of modern manufacturing environments. With a focus on precision, speed, and reliability, the ISM1100-01 is an ideal solution for tasks such as inspection, measurement, object recognition, and quality control.

The ISM1100-01 features an acquisition rate of 60 full frames per second, enabling it to capture high-resolution images in real-time. This rapid image acquisition capability makes the ISM1100-01 suitable for high-speed production lines and automated processes where quick and accurate visual feedback is essential. The ability to process 60 frames per second ensures that the system can keep pace with fast-moving objects, providing reliable and consistent performance even in demanding industrial applications.

Equipped with 128 MB of non-volatile flash memory, the ISM1100-01 offers ample storage capacity for program and job data. This memory allows the vision system to store multiple inspection routines, parameters, and results, facilitating quick changes between different tasks and reducing downtime. The non-volatile nature of the memory ensures that stored data is retained even when the system is powered off, providing reliable data management and safeguarding critical inspection programs against loss or corruption.

The ISM1100-01 adheres to various regulatory compliance standards, including RoHS, CE, KCC, FCC, and TÜV SÜD NRTL. These certifications confirm that the vision system meets international safety, environmental, and quality standards, making it suitable for deployment in global markets. Compliance with these standards also ensures that the ISM1100-01 operates safely and efficiently, reducing the risk of electromagnetic interference and environmental impact.

One of the notable features of the ISM1100-01 is its support for a range of advanced imaging tools, including ID, Essential, Extended, and Probable PatMax. These tools enable the system to perform complex image analysis tasks, such as pattern matching, barcode reading, and feature detection. The inclusion of PatMax, a powerful pattern recognition algorithm, allows the ISM1100-01 to accurately identify and locate objects, even when there are variations in orientation, scale, or lighting conditions. This capability is essential for applications that require high accuracy and repeatability.

The ISM1100-01 offers a wide range of shutter speeds, from 16 microseconds to 1000 milliseconds, allowing users to fine-tune the exposure settings to match specific application requirements. This flexibility in shutter speed ensures that the system can capture clear and detailed images under various lighting conditions, whether dealing with fast-moving objects or inspecting stationary items. By adjusting the shutter speed, users can optimize image quality, minimize motion blur, and enhance the system's ability to detect defects or anomalies.

Despite its advanced capabilities, the ISM1100-01 is compact and lightweight, weighing approximately 121 grams without the mounting block. This compact form factor makes it easy to integrate the vision system into existing equipment and tight spaces, providing flexibility in installation. The lightweight design also facilitates mounting on robotic arms and other moving platforms, enabling dynamic inspection and monitoring tasks.

The ISM1100-01 is designed for seamless integration into automation systems, offering compatibility with a variety of control architectures. Although it does not feature serial communication, as noted in the In-Sight Micro Series Vision System Installation Manual, it can still interface with other systems through alternative communication methods, ensuring that it fits seamlessly into existing production environments. This compatibility enables the ISM1100-01 to be used alongside other automation components, such as programmable logic controllers (PLCs) and human-machine interfaces (HMIs), providing a cohesive and efficient solution for industrial automation.

In addition to its technical features, the ISM1100-01 is supported by Cognex's comprehensive software and documentation, including user manuals, installation guides, and configuration tools. These resources ensure that users can quickly and effectively deploy the vision system, configure it for specific tasks, and maintain optimal performance. Access to detailed support materials and customer service enhances the user experience and helps ensure that the ISM1100-01 meets the specific needs of each application.

In summary, the ISM1100-01 Cognex Smart Vision System is a versatile and powerful tool for industrial automation, offering high-speed image acquisition, advanced processing capabilities, and robust compliance with international standards. Its support for a wide range of imaging tools, flexible shutter speeds, and compact design make it suitable for diverse inspection and quality control tasks. By providing reliable and accurate visual data, the ISM1100-01 enhances operational efficiency, supports process optimization, and ensures high product quality, making it a valuable asset for modern manufacturing environments.

Manufacturer information

Cognex Corporation is a global leader in machine vision and industrial barcode reading. Founded in 1981, Cognex specializes in providing vision systems, software, and sensors for automation, quality inspection, and logistics. Their solutions are widely used in manufacturing, logistics, and various industries to enhance efficiency and quality control.